Capabilities

Manufacturing

Currently installed capacity of 75,000 spindles. Sister companies’ has 300,000 spindles. We have automated Texpa and manual machines for quality stitching. Currently, our embroidery department has 25 bourdon machines and 4 embroidery machines. YTM stitching unit has the capacity to produce 10 million meters of fabric every month. Our capabilities include:

  • Sheet set sewing = 1.2 MILLION sheets set per month
  • Total capacity to manufacture quilt = 200,000 pieces per month
  • 36 Machines (Single Needle) and 3 Machines (Multi Needle – normal & embroidery)
  • Polyfil capacity = 15,000 kg per day with 2 polyfil plants

Spinning – 75,000 spindles
Weaving – Wider width Airjet Picanol Omni plus and Sulzer looms
Printing – Three wider width 16 color Regianni printing machines
Dyeing – Monforts made wider width Thermosols, Pad Steam and Infra-red Stenter
Sewing – Seven manually operated floors for Bedding. Two manually operated floors for Window and Kitchen items. Two floors with Automated cut and sew plants (Texpa) for sheets
Quilting – Single Needle & Multi Needle
Embellishment Sewing Machines – Bourdon, Hem-Stitch/Faggoting, Zig-Zag Functional hemming, Pin-tucking, Boot/ Pick Stitch, Cording and Flat Lock machines

Support

Power Generation – Yunus Textile Mills has its own 14 megawatt natural gas fired captive power generation plant, capable of supporting all its electrical power requirements.

Water Treatment – Using a reverse osmosis filtration system, Yunus can fully treat up to 108 million gallons of water per year, ensuring product quality in the bleaching and finishing processes.

Design & Development

In House Design Studio with dedicated professional designers working on fashion, color and design trends. CAD-CAM department with sophisticated and modern design software and Laser engraving facilities. Dedicated Product Development team looking after all the aspects of latest trends in styling, confectioning and packaging requirements.

Production Planning

Planning Department working as a Nerve Centre of the company. Responsible for overall production plans ensuring on-time shipments and efficient capacity utilization. Customized Oracle based ERP system which integrates all functional areas. Real time information on orders from greige to stitching available to all account executives.

Sales Solutions and Analysis

Dedicated Business Analysis team monitoring replenishment programs of various retailers. Weekly sales and forecast data assessment and feed back to customers to drive the sales in an effective manner. Weekly Inventory monitoring at retail and supply pipeline levels to ensure smooth flow of goods to the warehouse and retail levels.